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Removing Problematic Sulphates from Abundantly Available Seawater to Boost Oil Recovery ... PDF
Preview Removing Problematic Sulphates from Abundantly Available Seawater to Boost Oil Recovery ...
Removing problematic sulphates from abundantly available seawater to boost oil recovery operations GE WATER & PROCESS TECHNOLOGIES Nauman Rashid Marketing Director - MEA AIml Kaghionbaatri oOnc atotb wero r1k9., 2017 * Trademark of General Electric Company, may be registered in one or more countries. Saudi Arabia and Water Sustainability 14.5 100 90 80 70 10 75 10 60 8 3m % 50 k 5 5 ,e g a tn 25 e c r e P 0 0 2010 2015 2020 2030 2040 2010 2015 2020 2030 2040 Credit: GWI Credit: GWI Annual non-renewable water Use of renewable water 100 100 100 80 75 % 60 ,e g a 50 tn e c r e P 25 0 Credit: IOSR-JCE 2010 2015 2020 2030 2040 Credit: GWI TSE Reuse Aquifers abstraction > 90% non-renewable water The O&G Water Journey SeaWater Produced Water Oil Why remove sulfate? • Prevents strontium and barium sulfate scale in injection wells • Better well souring mitigation by reducing the incoming sulfate Water Solids Removal and NanoFiltration (NF) Nano Filtration based water softening NF Capabilities • Membrane based treatment Ion ~ Reduction • Reduces Mono, Di and Tri-valent ions Na, K, Cl 3 - 12 % • High recovery (~ 70% vs. ~ 45% for RO) • Smooth surface leading to minimal fouling Ca, Mg 84 - 96% • Minimizes chemical consumption SO 99 % 4 Overall TDS 19% GE Technologies for Seawater Injection Ultra Filtration (UF) Nano Filtration (NF) Reverse Osmosis (RO) Membrane Fiber ZW500 Introduction of new NF ZW1500 elements for sulphate removal • Sulphate removal for • Sulphate removal and • Removes solids > 0.01 µm reservoir souring and salinity reduction for EOR • Enables matrix flooding scales prevention Advanced pre-treatment: Ultrafiltration GE has one of the most diversified UF technology portfolios with a significant global installed base GE ZW700B: Optimized across many industries for Offshore O&G Sulfate Removal by Nanofiltration (NF) • Proprietary sulfate removal NF membrane for O&G • Excellent sulfate and hardness removal properties • An absolute barrier for any suspended matter including particles, colloidal silica and bacterial matters • 3-layer design minimizes fouling and maximizes life • Minimizes scale formation, well plugging, well souring • Maximizes area per element to reduce footprint & weight • Fabricated using state of the art automated manufacturing process to ensure quality consistency GE Surface Polyamide Proprietary roughness Thin Film Layer magnification. Minimizes fouling adherence. Polysulfon Polyester non e GE proprietary 440 ft2 400 ft2 woven material Layer Classic PA layer layer GE’s latest NF membrane mitigates scale and H S by significantly reducing sulfate, magnesium and 2 calcium present in seawater. It exhibits lower fouling, improved cleaning, and extended membrane life. Typical Membrane Problems in a Sulfate Removal Unit or Low Salinity System Why problems occur Membrane issues System implications • Small pore size of • Fouling and scaling • High sulfate NF and RO • Higher pressure passage causes membranes drop scale in oil reservoir • Concentration factor • Loss of flux • High operation cost • Membrane • Membrane impacts project roughness degradation economics • Chemical incompatibility Modular, Pre-Engineered Platforms Vast Experience Reliable Scaleable Quick deliveries UF System selection – horizontal multi element vessel design Standard Standard RO or NF ZW700B skid Skid